In the demanding world of industrial sealing, the quality of a spiral wound gasket is fundamentally determined by the machinery that produces it. At Kaxite Sealing, we have dedicated decades to perfecting the art and science of gasket manufacturing machinery. Our Machines For Spiral Wound Gaskets represent the pinnacle of precision, reliability, and innovation. Engineered for high-volume production without compromising on the microscopic tolerances required for leak-proof seals, these machines are the backbone of successful gasket manufacturing operations worldwide. They transform pre-cut strips of metal winding strip and filler material into consistently perfect gaskets, ready to perform in the most critical flanged connections under extreme pressure and temperature.
The core philosophy at Kaxite Sealing is integration—seamlessly blending mechanical robustness with intelligent control systems. Our machines are not just tools; they are comprehensive manufacturing solutions. They ensure every gasket produced meets stringent international standards such as ASME B16.20, API 600/API 602, and DIN EN 1514, providing our clients with the certification-ready consistency needed to serve global oil & gas, petrochemical, power generation, and aerospace industries.
Understanding the specifications is key to selecting the right equipment for your production goals. Below are the detailed parameters for Kaxite Sealing's flagship spiral wound gasket machine model, the KX-SWG Pro Series.
| Parameter | Specification |
|---|---|
| Gasket Outer Diameter (Max) | 3000 mm (118 inches) |
| Gasket Outer Diameter (Min) | 25 mm (1 inch) |
| Gasket Cross-Section Width | 4.5 mm to 25 mm |
| Metal Strip Thickness | 0.15 mm to 0.8 mm (Stainless Steel, Monel, Inconel, etc.) |
| Filler Material Thickness | 0.5 mm to 2.0 mm (Graphite, PTFE, Ceramic, Mica) |
| Typical Production Cycle Time* | Approx. 45-60 seconds for a 6" 150# gasket |
| Machine Footprint (L x W) | 4.2 m x 2.1 m |
| Total Power Requirement | 15 kVA (3-Phase, 380-480V, 50/60Hz) |
| Net Weight | Approx. 3200 kg |
* Cycle time varies based on gasket size, winding pitch, and material.
| Component | Detail |
|---|---|
| Winding Head | Dual-strip feeding with independent tension control for metal and filler. |
| Tension Control | Digital servo-controlled, adjustable from 5 to 200 N. |
| Winding Pitch | Variable from 2.8 mm to 8.0 mm, programmable per profile. |
| Spot Welding Unit | Integrated micro-TIG welder for inner and outer ring attachment (optional). |
| Welding Control | Pulsed arc with adjustable current, time, and pulse frequency. |
| Forming Rollers | Hardened tool steel, precision ground, with quick-change system. |
The KX-SWG Pro Series is packed with features designed to maximize uptime, ensure quality, and simplify operation.
What is the primary advantage of using an automated machine over manual winding for spiral wound gaskets?
Automated machines like the KX-SWG Pro Series deliver unmatched consistency, speed, and precision. Manual winding is highly variable, leading to fluctuations in gasket density, tension, and pitch—key factors affecting sealing performance. Automation ensures every gasket is identical, dramatically reduces scrap rates, increases production capacity by 400% or more, and provides full traceability for quality audits. It also minimizes labor costs and operator skill dependency.
Can your machine produce gaskets for both standard ASME B16.20 and custom non-standard dimensions?
Absolutely. While our machines come pre-loaded with standard size profiles for ASME, DIN, and JIS standards, their true power lies in customizability. The software allows you to input any inner/outer diameter, winding width, and pitch. This is essential for manufacturing gaskets for heat exchangers, turbines, or legacy equipment where off-the-shelf sizes are not available.
How complex is the maintenance for these machines, and what is Kaxite Sealing's support structure?
Our machines are designed for minimal and proactive maintenance. Daily tasks are simple (cleaning, visual checks). The HMI includes a maintenance scheduler with prompts. We provide comprehensive documentation, video tutorials, and parts lists. Kaxite Sealing offers global support with optional service contracts, including remote diagnostics via secure connection, a guaranteed spare parts inventory, and on-call technician support to maximize your machine's uptime.
What safety features are integrated into the KX-SWG Pro Series machines?
Operator safety is paramount. Our machines feature a fully interlocked safety guarding system that halts operation if accessed. Emergency stop buttons are placed at multiple points. The welding unit is enclosed with a protective shield. All moving parts are guarded, and the control system includes software limits to prevent collisions. We comply with CE and other international machinery safety directives.
Is it possible to integrate this machine into a larger automated production line?
Yes, the KX-SWG Pro is designed for Industry 4.0 integration. It features standard communication protocols (Ethernet/IP, Profinet, Modbus TCP) for connection to factory SCADA or MES systems. It can be paired with robotic arms for automatic loading of winding strips and unloading of finished gaskets, creating a fully automated, lights-out manufacturing cell for high-volume scenarios.
What is the typical lead time for delivery, installation, and operator training?
Standard lead time for a KX-SWG Pro machine is 12-14 weeks from order confirmation. Our process includes a pre-delivery Factory Acceptance Test (FAT) that customers can attend. Installation is supervised by a Kaxite Sealing engineer, followed by comprehensive hands-on training for your operators and maintenance staff over 3-5 days, ensuring you are self-sufficient from day one.
The versatility of Kaxite Sealing machines makes them suitable for diverse manufacturing environments.
Choosing Kaxite Sealing is an investment in long-term productivity and partnership. Our 20 years of sealing industry expertise is built directly into every machine. We don't just sell equipment; we provide a complete solution encompassing machinery, process know-how, and ongoing support. Our team works closely with you from the initial consultation to define your requirements—whether you need a machine for standard gaskets or complex, multi-material custom designs. We are committed to being your reliable technology partner, helping you elevate your manufacturing capabilities and meet the ever-evolving demands of the global sealing market.
